Exploring the multiverse of hydrogen energy technologies: Dr. Balaji Rengarajan, Senior Scientist, ARCI- Centre for Fuel Cell Technology

By: Dr. Balaji Rengarajan

Last updated : March 16, 2026 9:06 am



This analysis reveals that the hydrogen multiverse will likely expand along three main axes such as decarbonisation, diversification and digitisation & control


Hydrogen has long been considered as a hazardous energy carrier due to its flammability, invisible flame and low ignition energy, which historically overshadowed its potential in energy systems. As global decarbonization efforts intensify, its clean combustion properties and high gravimetric energy density position it as a keystone for storing and transporting renewable energy, fueling sectors like heavy industry, and long-haul transport, thereby reshaping its narrative from a perilous outlier to an indispensable enabler of the energy transition. 

Renewable Integration: Power-to-Gas and Sector Coupling

Hydrogen plays a significant role in linking intermittent renewable sources; by converting surplus electricity into hydrogen via electrolysis and it reconverts to electricity via fuel cells (50-60% efficiency) or turbines, enabling flexible dispatch in industry and mobility. Power to gas (P2G) technology significantly contributes to sector coupling, facilitating the smooth integration of energy systems encompassing electricity, heating, gas, and transportation. This synergy balances intermittent renewables while decarbonizing hard-to-electrify sectors through gas grid injection or synthetic fuels. 

Production Innovations: Advanced Electrolysis Routes

While, alkaline water electrolysis is the conventional “green hydrogen” route, the advanced methods focus three key aspects such as reduced electricity consumption, utilize different primary resources and co-produce value-added chemicals.

Proton Exchange Membrane (PEM) based electrolyser system offering quick response to fluctuating power inputs with maximum operating current densities up to 2 A/cm², unlocks low Capex by maximizing hydrogen productivity per unit area. In addition, Anion Exchange Membrane (AEM) bridges alkaline cost advantages with PEM compactness using non-precious metal-based catalysts in a solid membrane, for distributed applications, while Solid Oxide Electrolyser cell (SOEC) operates at 600-900°C, achieves 80-90 per cent efficiency by utilizing high-temperature steam, reducing electrical needs with emerging proton-conducting variants minimizing steam use.

Beyond water electrolysis, electrochemical reforming of energy-dense liquids such as methanol and ethanol is emerging as low-temperature pathways that can reduce the electrical energy requirement and simplify downstream purification. It replaces the energy-intensive oxygen evolution reaction (OER) in water electrolysis with alcohol oxidation enabling hydrogen production at lower voltages (often <1.5 V) while co-generating value-added chemicals like acetaldehyde or CO2 with efficiencies up to 3x better than pure water electrolysis. These systems gain additional environmental benefits when bio-derived alcohols are employed as hydrogen sources.

In addition, Battery Electrolysers often termed "battolyser” enable efficient green hydrogen production by storing surplus power from renewables, then converting it to hydrogen for long-term energy storage. Unlike separate batteries and electrolysers, they avoid idle periods, achieve up to 90 per cent efficiency, and arbitrage between electricity and hydrogen markets for economic viability. Battolyser systems have raised over €70 million in funding, with operational pilot plants.  However, many of these routes are at lab to early pilot scale, offering clear efficiency advantages but needing durability and scale-up work and industrial deployment yet reported.

Diverse Approaches to Hydrogen Storage

Hydrogen storage requiring conditions of up to 700 bar or temperatures below 253◦C. These storage conditions necessitate the development of advanced materials and infrastructure improvements. There are four different approaches used for storing H2 in diverse material include metal hydrides, liquefication, compressed gas as well as physisorption/chemisorption.

Compressed Gas and Material Advances

Hydrogen gas is subjected to elevated pressures, typically between 200 and 700 bar, to reduce its volume and increase its storage capacity in compressed storage method and usually employs high-pressure cylinders, which come in various types based on their construction materials and design.  Advances in materials science, such as the exploration of nanocomposites and carbon fiber composites, are aimed to fabricate lighter and stronger high-pressure hydrogen storage tanks. The key target gravimetric and volumetric capacity values for hydrogen storage in carbon composite cylinders (Type III and Type IV pressure vessels) for light-duty vehicle applications are 6.5 wt% and 50 g H2/l respectively when compared to existing with gravimetric capacities of approximately 5.7 wt% and volumetric densities around 36-38 g H₂/L.

Solid-State and Subsurface Solutions

Solid-state hydrogen storage is a highly promising, maturing technology, seen as a safer, denser alternative to gas/liquid storage, using materials like metal hydrides or nanoporous carbons to absorb H₂. The current research focuses on improving kinetics, gravimetric density, and durability through nanostructuring and catalysis, with breakthroughs in materials showing potential for mobile and stationary uses, though challenges remain in achieving ideal gravimetric density for all applications of 9 wt.% 

Subsurface hydrogen storage involves storing hydrogen in geological formations below the Earth’s surface, such as salt caverns or depleted gas reservoir. Ongoing R&D in subsurface hydrogen storage is focused on optimizing the efficiency and precision of salt cavern creation and employing advanced technologies like 3D seismic imaging for better management of hydrogen storage in geological formations

Cryogenic Liquefaction

Storing hydrogen in liquid form involves specialized tanks include vacuum-insulated tanks, vacuum insulation panels, aerogels, cryogenic insulation foams, double-walled tanks, and multilayer insulation to maintain hydrogen at cryogenic temperatures(-253oC). However, the liquefaction requires significant energy input, around 6 to 13 kWh of electricity /kgH2, which can lead to energy losses during the storage phase although theoretical minimums are lower, and future technologies aim for 6.5 kWh/kg.

These approaches collectively enable scalable, efficient H2 utilization across mobile and stationary applications.

Transportation Methods - Carriers for Efficient Delivery

In the overall hydrogen supply chain, H2 transportation is a crucial part, which include gaseous, liquid hydrogen transportation, and the use of hydrogen carriers. Hydrogen carriers, providing an alternative to the complexities involved with transporting hydrogen in its gaseous or liquid forms. Common carriers include ammonia, metal hydrides, and Liquid Organic Hydrogen Carriers (LOHCs).

Ammonia serves as an efficient hydrogen carrier, storing 17.6 wt% H₂ with high volumetric density (108 kg H₂/m³) for easy liquefaction, transport, and cracking into pure hydrogen using existing infrastructure. This enables long-distance shipping of green H₂ without compression challenges. While LOHCs involve the chemical combination of hydrogen with a liquid organic carrier like dibenzyltoluene or n-ethylcarbazole (NEC), typically using a catalyst under high pressure.  Research continues into enhancing LOHCs like NEC for their hydrogen storage capacity and improved thermodynamic properties. In general, hydrogen carriers mitigate the logistical challenges associated with transporting hydrogen in more traditional forms.

Industrial Decarbonization Role

The industrial sector is where hydrogen most clearly surpasses its image as a fuel in fuel cell, acting instead as reducing medium and a direct process agent. It is hard to achieve decarbonisation target through electrification alone, so hydrogen becomes central to net-zero roadmaps in heavy industry.  

In iron and steelmaking, hydrogen-based direct reduction of iron ore (H-DRI) replaces coke as the reductant, enabling emission reductions of roughly 90–95% when coupled to renewable hydrogen and it can be blended with existing fuels in blast furnaces (BF-BOF route) or used in DRI processes (H2-DRI) to reduce reliance on coal.  In the chemical sector, it remains an indispensable feedstock for ammonia and methanol production; replacing fossil-derived hydrogen with low-carbon or renewable hydrogen and avoids CO2 emissions from nearly 1.8 tons/ ton of ammonia (grey) and 2.8 tons/ ton of methanol (grey) to near zero, using only water vapor as a byproduct could, while allowing new electro fuel (e-fuel) value chains from green ammonia and green methanol.

Beyond its role as a reductant and feedstock, hydrogen also excels in decentralized energy production. Hydrogen-based combined heat and power (CHP) systems use hydrogen as fuel in engines, turbines, or fuel cells to generate electricity and capture waste heat for industrial processes. These systems offer high efficiencies up to 90 per cent and provide reliable on-site power and heat for sectors like manufacturing, chemicals, and refineries. Lifecycle emissions drop 50 per cent + compared to fossil CHP, with potential near-zero CO2 via green hydrogen.

Combustion and Fuel Cells

The combustion of hydrogen primarily produces water vapor, resulting in relatively low levels of Green House Gases (GHGs) compared to fossil fuels. It has significant implications across a wide array of applications, including ICEs and gas turbines. 

H2 ICEs, which operate similarly to traditional gasoline or diesel engines but use hydrogen as the primary fuel, there are two main configurations: spark-ignition and compression-ignition engines. The current efforts are focusing on increased efficiency, reducing emissions, and optimizing engine design to better facilitate hydrogen combustion. Furthermore, the concept of flameless hydrogen combustion, which burns hydrogen fuel in an oxygen-deficient atmosphere to achieve uniform and low-temperature combustion, is gaining attention. This method promises to reduce NOx emissions, improve efficiency, and enhance safety due to its low flame temperature and gradual combustion kinetics.

Fuel cells

Complementing these combustion approaches, hydrogen fuel cells provide an electrochemical alternative for cleaner power generation and achieve higher energy efficiency by results in only heat and water as secondary byproducts. It can be designed in various sizes and capabilities, suitable for a broad spectrum of applications from compact electronic devices to large-scale power production .They are known for their low noise levels, which enhances their suitability for urban and residential settings.  

In this, PEM (Proton Exchange Membrane) fuel cells dominate the market (60-70% share in 2025) due to their low operating temperatures, quick start-up, compactness, and high-power density, though they need pure hydrogen to avoid catalyst poisoning at low temperatures. They dominate automotive adoption due to high efficiency (up to 60%) and cold-start capability, as seen in commercial fleets and models from Toyota and Hyundai offering zero-emission range exceeding 450 kms with refueling under 5 minutes. For stationary applications, it provides reliable, quiet electricity for data centers, hospitals, and homes, often co-generating heat for combined heat and power (CHP) efficiency over 85%. Their modularity suits distributed energy, with stacks scaling from kilowatts to megawatts. However, the widespread adoption of fuel cells depends on the development of a comprehensive hydrogen infrastructure that includes manufacturing, storage, and distribution.

Conclusion

Amid intensifying efforts to achieve net-zero emissions, hydrogen-based systems have emerged as sustainable alternatives. Essential to this transition is a comprehensive sustainability analysis that weighs both environmental and economic factors. This analysis reveals that the hydrogen multiverse will likely expand along three main axes such as decarbonisation, diversification and digitisation & control. In this evolving landscape, fuel cells remain the flagship conversion technology. The interplay among production, infrastructure and fuel cell applications forms a genuinely multi-dimensional “multiverse” of hydrogen technologies that is central to the global clean energy transition.

Proton Exchange Membrane fuel cells net zero emission hydrogen green hydrogen electrochemical green house gases Dr. Balaji Rengarajan ARCI- Centre for Fuel Cell Technology

First Published : March 16, 2026 12:00 am