Covestro to open automated laboratory for developing coating and adhesive formulations
R&D

Covestro to open automated laboratory for developing coating and adhesive formulations

Networked robotics allows more efficient data generation for even more segment-specific application testing

  • By ICN Bureau | March 26, 2025

Covestro has announced of opening a specifically developed, automated laboratory for optimizing coating and adhesive formulations to provide better support to its customers.

"With our automated laboratory, we can work together with our customers on the future of coatings and adhesives. Because it operates almost completely autonomously and learns from our existing knowledge and data lake as well as newly generated data, it makes the process of optimizing and developing formulations many times more efficient and precise. This allows us to optimize existing formulations faster or even develop completely new formulations for and together with our customers. We can say: We are reaching a new level of modern research," says Thomas Büsgen, head of the laboratory.

Specifically, the new laboratory will test formulations with Covestro binders and crosslinkers for coatings and adhesives. Their clever selection ensures properties such as hardness, adhesion, opacity, gloss, or durability. Such formulations typically consist of seven to 15 components, whose combination determines the properties of the final product. The resulting high number of possible combinations means that standard formulations are usually used. The new laboratory now enables more extensive test series, also thanks to the computer-aided design of test series and the use of automation.

"Our new automated laboratory gives us more possibilities for testing formulations. It relieves our specialized laboratories of their standard tasks and can analyze samples more systematically. This allows us to focus our expertise and experience even more on customer-specific topics or try approaches we couldn't have implemented otherwise," says Martin Merkens, Head of Sales & Market Development EMLA in Covestro's Coatings and Adhesives business entity. "This will particularly help us in the area of circular economy: Alternative raw materials, for example bio-based or recycled materials, can be tested faster and evaluated for their properties in the final product."

The new facility can operate 24 hours a day, 7 days a week. The goal is to run tens of thousands of tests annually.

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